Floating on air: The dry docks of Espiritu Santo

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dry dockOf all the remarkable naval vessels to find a home in the waters surrounding Espiritu Santo during World War II, none came close to the complexity and sheer size of the floating dry dock, USS ABSD-1. This incredible piece of marine engineering infrastructure was more than big – it was gargantuan. In fact its total area was almost equal in size to that of eighteen Olympic swimming pools! But what was something that large doing in Espiritu Santo, and how did it get there in the first place?

With Espiritu Santo established as the largest naval base outside Hawaii, its role as a giant Pacific Theatre maintenance and repair workshop saw it repairing everything from the smallest tenders to the largest battleships. While the majority of repairs were undertaken while the ships were tied up in port, major repairs, maintenance and refits could only be done when ships were out of the water – in dry dock. Transiting back to Hawaii or the United States was impractical, hazardous and quite simply out of the question during wartime. And if emergency repairs were required, the repair crews based on Santo just had to make do. That was until ABSD-1 and two smaller floating dry docks arrived in Vanuatu – the former moored in Palikulo Bay, the latter in Segond Channel, just off Aore Island.

world war two south pacificABSD-1 or Advance Base Sectional Dock -1 (to use the Navy’s correct nomenclature), was an enormous steel floating dry dock, that was shipped to Santo in two separate convoys between July and October 1943. Capable of lifting ships displacing up to 90,000 tons, she was comprised of ten separate sections, constructed in the United States between 1942 and 1943 at four separate shipyards – The Everett Shipbuilding Company in Everett, Washington; Chicago Bridge & Iron Company in Eureka, California and at Morgan City, Louisiana; and the Pollack-Stockton Shipbuilding Company in Stockton, California.

Floating dry docks, capable of being moved to forward operating areas and capable of sustaining themselves without shore support, had been investigated by the US Bureau of Ships for many years. And yet finding a design that would fulfill the needs of the Navy, particularly one featuring the lifting capacity for any ship in the fleet, had eluded designers for some years. When war was declared, it became apparent that floating dry docks were the key to maintaining the Navy’s operational capability, particularly in the Pacific Theatre. So in early 1942 the necessary funds were made available and the project was authorised to proceed.

south pacific war museumTo meet the requirements of the Navy, it was decided that two sizes of docks would be constructed. The largest of these was designed for carriers, battleships and larger auxiliary ships. It was made up of ten sections, each 78m long and 24.3m wide and each having a nominal lifting capacity of 10,000 tons. When the ten sections were welded together side-by-side, with 15.2m outrigger platforms at either end, the completed dry dock was an incredible 282.5m long and 78m wide. That provided the dock with an effective length of 252m, a clear width inside the wing walls of 40.5m and a lifting capacity of an enormous 90,000 tons.

The smaller of the dry docks was made up of seven sections. Each section was 73m long and 30.7m wide, with a lifting capacity of 8,000 tons. When assembled, the entire dock was 251.4m long and 73m wide. It had an effective length of 221m and a clear width inside the wing walls of 36.5m. Its combined lifting capacity was 55,000 tons.

The wing walls were generally constructed in an upright position to make the construction process as time efficient as possible. However prior to towing at sea, the wing walls, which were anchored by a series of hinges, were lowered into a horizontal position. Towing the sections in this manner to their destination for final welding, reduced wind resistance and lowered the centre of gravity. The sections which were faired fore and aft and shaped to resemble that of a ship’s hull, enabled them to be towed at six to eight knots without requiring excessive power.

Upon arrival at the advance base where they were to be placed in service, the wing walls were raised again to their normal position. Once in the vertical position, the wing walls were bolted to the pontoon around their entire perimeter, and everything was made watertight. Following alignment, heavy steel plates were welded in position from one section to another across the top and bottom joints and the inside and outside faces of the wing walls. Once final welding and assembly had taken place, the flatter than normal bows and sterns created berths to which support vessels could be moored.

espiritu santo war world twoEach section was fitted with two 525 horsepower diesel engines connected to 350 kilowatt generators. Attached to the generators were the pumps, evaporators, compressors, as well as heating and ventilating equipment required to support dry dock operations. However, no propulsion was fitted to the sections. Movement was facilitated by tugs and other support vessels.

The location of the ABSD-1 dry dock in Santo was critical to its successful operation. The large dock required at least 24.3m of depth for effective use – hence why it was positioned in the relatively deep waters of Palikulo Bay. And to ensure it would resist tidal movement and the seasonal threat of cyclone activity, it was secured by 32 fifteen-ton anchors, fourteen on either side and two at either end, attached with 274m of chain.

The wing walls themselves were enormous. Some 16.7m high and 6m wide, they were subdivided by a safety deck 4.2m below the top deck. This created a series of dry compartments above and three large ballast compartments below. The upper, dry compartments were put to good use as workshops, storage, and other areas to support dry dock operations.

pacific base world war 2Which is exactly what happened in Palikulo Bay in late 1943.

ABSD-1 was commissioned on 10 May 1943 at Everett, Washington with Captain Andrew R. Mack in command. Of course the massive dry dock was far from being operational. The next, and perhaps the most perilous stage of its introduction into active service was to transport it from the United States to Vanuatu.

The two sections constructed on the Gulf Coast departed Morgan City, Louisiana on July 14 1943, and arrived on September 24. The remaining eight sections left San Francisco, California, on August 28 1943, before arriving around a week later on October 24.

Assembly got underway later that month, but disaster struck on November 2 when one of the sections sank during construction and thirteen crew lost their lives. However towards the end of 1943, eight of the ten sections had been successfully assembled and ABSD-1 and her crew of 690 officers and sailors commenced repairs on a variety of ships in the fleet. By April 1944, the final two sections were added to ABSD-1 completing the 10 section dry dock – all 927 feet of her.

Topside, each dock was equipped with two jib cranes with a lifting capacity of fifteen tons and a radius of 26m. The cranes travelled on rails fitted to the top deck of the wing walls. On the smaller docks, the cranes were set back from the inner face of the wing walls to provide clearance for overhanging superstructures of aircraft carriers.

ABSD-1 served in the waters of Santo until mid-April 1945, repairing an enormous range of ships including the battleships Idaho and California, the USS Cleveland and USS Columbia – both light cruisers – along with a range of landing ships, gunboats and cargo vessels.

Post war, the gigantic USS ABSD-1 enjoyed a somewhat chequered, but active career. In various iterations, her sections were decommissioned, divided, put in reserve, scrapped, reused and recommissioned a number of times in Hawaii, Guam and the Philippines. Six sections went on to be utilised during the Korean War before being towed to the Philippines in 1970 where the floating dry dock – somewhat smaller than her original size – was placed back in service. Section by section AFDB-1 was decommissioned over a number of years with the last remaining section, Section C, reclassified as a miscellaneous vessel on March 2, 1998, ending over 40 years of service with the US Navy and bringing to a close a fascinating chapter in Espiritu Santo’s wartime history.


USS ABSD-1 Facts at a glance:

Displacement: 38,500 tons (in ten sections)

Length: 927 feet (283m) (in ten sections)

Beam: 256 feet 0 in (78.03m)

Height: 9 feet (2.7m) flooded, 78 feet (24m) floated

Capacity: 90,000 tons lift

Complement: 690 officers and men

Armament: None


Story by James Carter, photography courtesy of the South Pacific WWII Museum. James Carter is a Creative Director at Australia’s largest and most awarded advertising agency, Clemenger BBDO Melbourne. He is an honorary member of the South Pacific WWII Museum and is significantly contributing towards development of the Museum to be built on Espiritu Santo, Vanuatu. To find out more about the South Pacific World War II Museum Project, visit southpacificwwiimuseum.com.

 

 

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